Midstream On-DemandTM
Pioneer Energy is a provider of novel technologies that decarbonize the oil and gas industry, reducing emissions and increasing ESG compliance.
Our innovative, proprietary flare gas capture and processing systems turn raw associated and non-associated gas and oil tank vapors from waste streams into resources.
Our systems are skid-mounted, modular, autonomous units that are remotely monitored and controlled. This enables flexiblity in equipment deployment and superior uptime, while minimizing required CAPEX and OPEX.
FlarecatchersTM extract Natural Gas Liquids (NGLs) from rich, associated and non-associated gas at well sites and central processing facilities, while conditioning the remaining gas. These mechanical refrigeration based systems cool gas to different temperatures based on the particular needs of each application. Pioneer Energy's flagship systems employ Deep RefrigerationTM technology to provide the highest capture efficiency in the industry. They condition the remaining gas to pipeline quality, making it ideal for on-site power generation, conversion to CNG or LNG, feeding into a GTL process, or injection into a lean gas pipeline. Flarecatcher systems are available from 1MM to 15MM+ capacities.
Pegasus fuel gas conditioners are trailer-mounted processing systems which condition a producer's own associated gas for use in dual fuel or electric fracturing fleets. They are compact, highly mobile systems which produce high quality fuel gas allowing up to 80% fuel replacement. This results in a huge reduction in emissions and a substantial cost savings versus using diesel fuel.
Fractionators are used to separate mixed liquid hydrocarbons, upconverting low value streams into higher value refined products. Applications include the extraction from NGLs of LPG, on-spec condensate, individual purity products such as commercial propane and commercial butane, and the conditioning of off-spec NGLs to allow them to meet market requirements. Certain fractionators can also be used for hydrocarbon miscible EOR projects to reduce injectant operating costs. Pioneer Energy’s line of fractionation systems are available in a variety of capacities and can be used either in conjunction with our other equipment or deployed as stand-alone modules.
Last Mile Solutions can include Compressed Natural Gas (CNG), Liquefied Natural Gas (LNG), and Gas to Liquids (GTL) systems. They are intended to take lean gas streams, like those produced at the outlet of Pioneer Energy’s Flarecatchers, and convert them into transportable fuels (CNG, LNG, DME) or commodities (methanol, acetic acid). In many cases, this can result in utilization and monetization of all the valuable hydrocarbons in the gas stream, and complete flare elimination. Pioneer Energy offers a combination of self-built and 3rd party equipment to meets these needs, and designs and builds custom, modular CNG, LNG and GTL plant solutions.
VaporcatchersTM and Dew Point Suppression Systems can be used either in emissions mitigation or gas or crude conditioning applications. They can capture high BTU vapors from oil tank batteries, producing NGLs and reducing VOC contributing components by up to 75%. These systems can also cool associated gas and remove water and heavy hydrocarbons. When used in crude conditioning applications, the systems reduce or even eliminate shrinkage. The systems are also ideally suited to condition fuel gas for compressors and other engine driven equipment.
Knockouts, separators, and other pressure vessels are now also being designed and manufacturered by Pioneer Energy. This equipment can be used for the removal of free liquids from gas streams prior to processing and the separatation of water from condensed hydrocarbon streams. We can also design and manufacture custom pressure vessels to meet your unique requirements.
Supporting Equipment can also be sourced by Pioneer Energy to complement our other systems. Examples include equipment to remove H2S, CO2, N2 and other contaminents, as well as product storage tanks, gas compressors, and natural gas generators, among others. Pioneer Energy works with trusted 3rd party equipment providers in order to provide our customers with a complete solution to their gas processing needs.
Pioneer Energy is an accredited ASME facility with certification stamp U. We are also certified to NBIC and maintain an R endorsement. More specifically, we have the ASME “U” – Shop and Field Manufacture of Pressure Vessels in accordance with ASME Code Section VIII Division I; “R” – Shop and Field Metallic Repairs and Alterations of Pressure Retaining items in accordance with the National Board Inspection Code and Jurisdictional requirements and Certificate of Authorization to Register.
Value Proposition of Pioneer Energy's Solutions
• ESG Compliance: Technologies to reduce emissions and capture waste streams, helping producers achieve ESG targets.
• Flare Reduction: Reduce or eliminate flaring by capturing hydrocarbons, resulting in reduced VOC, CO, and NOx emissions.
• Regulatory Compliance: Avoid lost revenue by keeping your wells from being shut in, and prevent penalties and fees.
• Increased Revenue: Realize revenue from otherwise wasted associated gas and oil tank vapors.
• Hassle Free: Complete, turnkey solutions with industry leading customer service.
• Adaptability: Modular solutions that minimize site construction and are rapidly scaled and deployed.
• Flexibility: Suitable for a diverse set of field conditions, gas compositions, and flow variability.
• Visibility: Real-time streaming field data and regular, detailed performance reports.
• Safety: HSE embedded in the company's culture at all levels.
• Reliability: Proven equipment and service with outstanding up-time in harsh conditions.
